Efficient Greasetrap and Food Fitout Project

The case study examines a greasetrap and food fitout project in Marsden, Queensland, to upgrade food services drainage, sullage, and elimination of grease in the goal of conforming to local requirements of health pertinent to the local environment and minimise operation at food businesses.

Facilitating easy operation within the kitchen and assuring the excellence expected, the project was an easy task for the team. This project is a proof of what professionals do in creating a safe working-kitchen into a very legal and extremely useful place, starting with accurate plumbing installations and effective grease trap systems.

Problem Faced by the Client

Our client operating in the food and beverage industry wished to enhance the kitchen drainage and grease handling systems to match the health and environmental legislations. Nonetheless they were faced with some challenges over the implementation:

Lack of a proper grease trap system, leading to inefficient wastewater management.
Outdated plumbing and drainage setup, increasing the risk of blockages and hygiene issues.
Limited ventilation for waste systems, which could result in foul odours and unsafe working conditions.
Non-compliant sewer and trade waste connections, requiring urgent modification.
No hot water system installation, which is essential for maintaining proper hygiene and food preparation safety.
Gas system setup challenges, requiring careful sizing and safety considerations.

Without these necessary improvements, the kitchen would find it difficult to comply with legal and operational standards, which could cause delays in business operations and problems with local health authorities.

Solutions Provided

The project team addressed these challenges by implementing a comprehensive food fitout and grease management system, handling every aspect with precision. The key solutions included:

1. Concrete Scanning, Cutting, Removal, and Replacement

The team scanned, cut, removed, and replaced the existing concrete to ensure adequate ground preparation before installing the new drainage system.

2. Installation of a 2000-Litre Below-Ground Grease Trap

A 2000-litre below-ground grease trap with Class D lids was installed in the car park zone, ensuring the business met local environmental standards for waste disposal. The installation included Class D lids, designed for heavy-duty applications, ensuring durability and long-term use.

3. Trade Waste and Sewer Connection Upgrades

The team installed new trade waste drainage runs from the grease trap position, connecting them seamlessly to both new and existing kitchen fixtures.
Our team installed a 50mm vent for the sewer line to ensure proper airflow and prevent blockages or foul odours.
We also added a 100mm vent for the grease trap and trade waste line to improve waste flow and prevent buildup.

4. Hot and Cold Water Plumbing Setup

The team roughed in hot and cold water systems to ensure a steady supply of water for kitchen operations.
We installed tempering valves for hand basins to maintain safe and compliant water temperature for food handling and hygiene.

5. Gas System Installation

The team installed a commercial-grade gas system using copper piping to ensure a durable and long-lasting setup.
We sized the system for natural gas and included an emergency stop along with clear safety signage for added protection.

6. Backflow Prevention and Drainage Enhancements

To protect the water supply from backflow pollution, two RPZD (Reduced Pressure Zone Device) valves were installed.
In order to stop solid material from getting into the drainage system and creating obstructions, two bucket traps were fitted for floor waste.
Three cleanouts were installed, making future maintenance and servicing easier.

7. Commercial Hot Water System Installation

Citi Industries installed a Rheem 50-litre commercial 3-phase electric hot water unit, providing a reliable hot water supply. Although they recommended gas as a better alternative, the client chose the electric unit based on site conditions and energy considerations.

Result of the Project

Following the completion of the grease trap and food fitout project, the site experienced immediate operational improvements:

Fully compliant grease trap system, ensuring proper waste management and environmental safety.
Seamless drainage and sewer connections, reducing the risk of blockages and improving overall sanitation.
Improved kitchen workflow with an optimised hot and cold water system for efficient food preparation and cleaning.
Enhanced gas system setup, ensuring safety, efficiency, and compliance with industry regulations.
Durable infrastructure, with high-quality materials ensuring longevity and easy maintenance.

The project not only met the client’s needs but also provided a future-ready setup, allowing the food business to expand and operate without concerns about plumbing and waste management inefficiencies.

Need a Reliable Food Fitout Solution?

If you work or have a business in the food and hospitality sector and need a custom greasetrap and food fitout project, do it with a knowledgeable specialist for high quality, durability and compliance service.